Why Every Warehouse Needs a β€˜Golden Zone’ for Top SKUs

Not all stock is equal. Some products fly off the shelves daily, while others collect dust for weeks. The biggest mistake warehouses make? Treating all stock the same. That’s where the Golden Zone comes in.

The Golden Zone is the prime picking areaβ€”the easiest-to-reach locations where your fastest-moving SKUs should always be stored.

Here’s why it matters:

βœ” Cuts wasted movement – If 60% of your orders contain the same 10 products, why make pickers walk further for them?

βœ” Boosts picking speed – When top SKUs are within arm’s reach, pickers can complete more orders in less time.

βœ” Reduces strain & fatigue – Placing high-volume items at waist to chest height minimizes bending, reaching, and injuries.

βœ” Improves efficiency during peak times – Your team works faster under pressure when your best-sellers are in the perfect spot.

Take a look at your top 20 SKUsβ€”are they in prime picking locations? If not, it’s time to rethink your warehouse layout.